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Lead Metal Alloying Process

Gravita offer various Lead Alloys manufacturing processes & Kettle / Pots, which are of highest precession of desired Specification. Company’s strength lies in process to manufacture Lead-Calcium Alloy and Lead Selenium Alloy, which are used in grid casting for maintenance free & low maintenance Lead-Acid Battery manufacturing.

Company supply alloying pots of various capacities ranging from 5-35 MT per batch accompanied by high efficiency natural gas / LPG Gas / furnace oil burners equipped with preheating arrangements. The system is equipped with designed sets of Pollution Control equipments. Company configures the total alloying plant package(s) as required.

Gravita has the capability to manufacture different Lead alloys to stringent user-industry determined specifications:

 
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Lead  - CALCIUM ALLOY
SPECIFICATIONS Other Impurities Within Specified Limits
Elements Specification(%) Lead Ingot Casting Machine
Calcium (Ca) 0.100 - 0.120%
Aluminum (Al) 0.300 + / - 0.050%
Tin (Sn) 0.600 + / - 0.050%
Applications : For making Automotive/Tubuler/SMF/VRLA battery plates.
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Lead - 2.5% Antimony - Selenium Alloy
SPECIFICATIONS Other Impurities Within Specified Limits
Elements Specification(%)
Antimony (Sb) 2.500 % +/ - 0.250 %
Arsenic (As) 0.150 % +/ - 0.050 %
Tin (Sn) 0.250 % +/ - 0.050 %
Selenium (Se) 0.030 % +/ - 0.005 %
Applications : For making Automotive / Tubuler grids.
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Lead - 3% Antimony Alloy
SPECIFICATIONS Other Impurities Within Specified Limits
Elements Specification(%)
Antimony (Sb) 3.000 % +/ - 0.250 %
Arsenic (As) 0.125 % +/ - 0.025 %
Tin (Sn) 0.275 % +/ - 0.125 %
Sulphur (S) 0.003 - 0.008 %
Copper (Cu) 0.040 - 0.060 %
Applications : For making small parts in HD batteries, also in COS Fusion
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Lead - 4.5% Antimony Alloy
SPECIFICATIONS Other Impurities Within Specified Limits
Elements Specification(%)
Antimony (Sb) 4.500 % +/ - 0.250 %
Arsenic (As) 0.150 % +/ - 0.025 %
Tin (Sn) 0.250 % +/ - 0.050 %
Sulphur (S) 0.003 - 0.008 %
Copper (Cu) 0.040 - 0.060 %

Applications : For making automotive / Tubuler Grids

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We can also customise plant configuration and process inputs for producing any Lead Alloy compositions as desired.

For an overview of our entire range of available services from, feasibility studies to turnkey Plant, retrofitting and modernisation of existing units for capacity expansion to pollution control solutions reengineering, see our services & turnkey projects section. Contact Us with your requirements for a customised equipment, solutions and services package.

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Our Group Companies :
Gravita India Limited  ||  Gravita Impex Limited  ||  Navam Lanka Limited
Pagrik Ethiopia Plc.  ||  Gravita Ghana Limited || Gravita Zambia Limited

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